Guide to sand polishing filters for site assessors, builders and installers.

Sandcel sand polishing filters: a guide for site assessors, builders, installers and architects.

The Tricel Sandcel sand polishing filter is a tertiary treatment plant, designed to meet the Environmental Protection Agency (EPA) Code of Practice. Constructed from a composite material known as Sheet Moulding Compound, SMC, which is a form of glass reinforced plastic, the Tricel Sandcel panels are both strong, durable, as well as chemical and impact resistant. GRP material will not rot not decay over time.

Where should a sand polishing filter be used?

You can use a sand polishing filter after a wastewater treatment plant (which is a secondary treatment unit, such as Tricel Novo) to further purify effluent depending on ground requirements. The Sandcel is described as a tertiary system, which can be applied following the tertiary system.

Alternatively, you can also place a Sandcel after a septic tank, in such a case the sand polishing filter gets described as a secondary system.

How does a Sandcel sand polishing filter work?

The Sandcel consists of a series of pipework designed to distribute the effluent for treatment over stratified layers of certified sands according to the EPA Code of Practice. These filters can get installed above or below ground applications with all pipework accessible from a service pod.

Drawing of a Sandcel

What are the benefits of using a sand polishing filter, and why should you use it or recommend it?

The Sandcel sand polishing filter is ideal an ideal solution for homeowners, site assessors and engineers as it suits multiple needs.

Homeowners

  • Designed for use on smaller sites (only 16 m2 for a six-person application, reducing the need for large percolation areas).
  • Aesthetic pleasing, the Sandcel sand polishing filter can be buried, covered with soil and planted with lawn to blend into your garden design.
  • Environment-friendly with a high level of treatment, perfect for sensitive sites.
  • Low maintenance requirements, maintenance contract available.

Site Assessors and Engineers

  • Reduces the size of the percolation area, ideal for tight sites.
  • Reduces the depth of soil in your rock bed (free draining soil), 900mm is usually required.
  • Consists of long life components (GRP panels, certified sand and gravel).
  • High performance (sand polishing filter designed to ensure equal distribution of effluent over the entire bed providing excellent treatment of the effluent).
  • Suitable for sensitive areas (near a watercourse or in conservation area) thanks to a high quality of effluent treatment which helps to protect the environment. The Sandcel will reduce nutrients discharged from the system.

How to build a sand filter?

The Tricel Sandcel sand polishing filter is constructed of the following;

  • GRP panels
  • Certified sands
  • 10mm pea gravel
  • Servicing pods
  • Pipes
  • Geotextile cover (as a top layer to block the soil from blocking the pipework)

Sand polishing filters are fitted following a packaged wastewater treatment system or septic tank.

GRP panels

GRP Panels on Sancel

Layers of pea gravel and sands

Layers of pea gravel and sands

Network of pipes and servicing pod

Network of pipes and servicing pod

How deep does a Sandcel sand polishing filter go?

The Sandcel sand polishing filter can be installed above or below the ground. It all depends on how much soil is on site.

We recommend leaving 100mm from the top of the panels to the ground level, to make sure you have enough soil over the pipework, to ensure the panels are well covered and promote grass growth.

Can a sand polishing filter be buried?

Yes, a Sandcel sand polishing filter can get buried. It has to be placed 400mm above the bedrock or water table, whichever is the highest. Doing so avoids contamination of groundwater.

How big is the base?

The base size depends on EPA Code of Practice tertiary distribution area formula.

0.125 x PE x T = Area in m2

Standard sizes and dimensions of Sandcel Sand Polishing Filters

Larger sizes are available upon request.

 Sandcel 900Sandcel 1200Sandcel 1500Sandcel 1800
Capacity (litres per day)900120015001800
Length (mm)4000400063507500
Width (mm)3850500040004000
Depth (mm)1000100010001000
Footprint (m2)15.4 m2

(165.77 sq/ft)
20.0 m2

(215.28 sq/ft)
25.4 m2

(269.10 sq/ft)
30 m2

(322.91 sqft)

Gravel calculator for Sandcel. How to calculate how much gravel is required for a Sandcel installation.

Sandcel stratified layers to be used as a reference for the calculator.

Sandcel Gravel and Sand Layers

Note: these calculations are only for Tertiary systems. They are not suitable for cases when the Sandcel is used as a secondary treatment system.

Step 1: Area calculator

The Sandcel must be placed on a gravel distribution bed to disperse the treated effluent. This distribution bed should comprise of a 300mm layer of 10mm pea gravel.

To calculate the area, you need to have available the population equivalent (PE) value as well as the T value of the subsoil from the percolation test. For subsoil with a T<20 the minimum size of the distribution layer is equivalent to the area of the Sandcel, plus an additional 1m on each side for construction purposes.

Formula = 0.125 x PE x T = area in m2 (this gives you the area required in m2).

Step 2: Base gravel calculator for Sandcel sand polishing filter

Once you have calculated the area, you can apply the formula below to calculate how much gravel is needed for the area. Please note two tonnes of 10mm pea gravel is required per m3.

Formula = Area in m2 (calculated above) x 0.3 (300mm depth) x 2 (2 tonnes / m3).

Step 3: Sandcel infill gravel calculator

To fill in the inside of the GRP panels, 350mm of pea gravel sprayed over different layers (see above sketch of the Sandcel stratified layers) is required.

Formula = 350mm x area in m2 x 2 (2 tonnes / m3).

 

Total sand required for Sandcel installation = results step 2 + results step 3 = tonnes of 10mm pea gravel required.

 

Gravel requirements for standard size Sandcel sand polishing filters

See below examples of standard Sandcel dimensions and gravel quantities in tonnes.

INFILL 

NOTE: Dimensions add 150mm to the below dimensions to include the GRP panel enclosure

Dimensions of the areaSandcel 900Sandcel 1200Sandcel 1500Sandcel 1800
3850mm * 4000mm6.08m3 or
13 tonne
5000mm * 4000mm8m3 or
16 tonne
6350mm * 4000mm10.4m3 or
21 tonne
7500mm * 4000mm12m3 or
24 tonne

Who supplies the sands and gravel?

During a Tricel Sandcel installation, the builder/installer is responsible for the pea gravel, and Tricel is responsible for the sands.  The sands used throughout is provided with certification to ensure compliance with the EPA Code of Practice. This sand is washed and graded to ensure little or no binding of sands’ particles during use.

During installation, Tricel is responsible for both the delivery and installation of the Sandcel sand polishing filter. All other works, excavation, concrete surround, pumping main, etc is carried out by the contractor.

Images of Sandcel sand polishing filter installation

Completed pipe network on a Sandcel before placement of final gravel layer.

Pipe network on a Sandcel

All Sandcel filters have a service pod which is designed to provide access to the complete pipe network. The laterals terminate in the pod and are capped and sealed to maintain the pressure within the network. Such an approach ensures access to the pipe system for service and rodding if required.

Servicing pod

A layer of geotextile is placed on top of the final layer of gravel to protect the filter from silt being washed down. On this geotextile, a layer of topsoil can be placed to blend the entire unit in with its surroundings.

Why should you use Tricel?

Tricel and TricelSiteAssessor provide you with:

  • Design and technical advice based on site characterisation report.
  • Supply of external structure (GRP panels), certified sands and pipework.
  • Installation of all stratified layers of sand and gravel according to EPA Code of Practice for Waste Water Treatment and Disposal Systems serving single houses 2009.
  • Full sign off and certification by an approved engineer.
  • A detailed installation report including photographic evidence of work carried out is issued, kept on record and available on request.
  • Provide commissioning certificate to the customer for planning.
  • All drawings and specs available for site assessors and planning authorities.

Use Tricel Site Assessor to generate site recommendation reports including sand polishing filters, soil polishing filters, wastewater treatment plants, septic tanks and Puraflo modules.